How to Make a Wooden Letter Opener

A lovely letter opener is a graceful addition to any desk. This hardwood letter opener is easy to make and sure to bring satisfaction when using it.

Supplies and Equipment for Making the Letter Opener

• 7" x 1½" x 1/8" hardwood blank
• Pattern of opener shape
• Proxxon Micro Bandsaw MBS/E
• Proxxon Disc Sander TSG 250/E
• Proxxon Scroll Saw DS 460
• Proxxon Delta Sander OZI/E

Instructions for Making the Letter Opener

1. Draw your desired letter opener shape to fit the wood blank.
2. Mount the pattern on the blank. To mount the pattern on the blank cover one side of the blank with painter's tape. Mist the back side of the pattern with spray adhesive, and mount on the taped blank. The painter's tape made removal of the pattern easy without leaving any sticky residue.
   
3. Cut the straight edges on the band saw.
   
4. Cut any curved edges on the scroll saw. 
   
5. Adjust the angle of the table on the disc sander to its lowest position. Sand the edges of the shape to form a tapered edge for slicing open envelopes.
   
6. Sand all surfaces with progressively finer grits of sandpaper using the Delta sander.
   
7. Polish the finished letter opener with paste wax, treat with wood oil, or finish as desired.
   
8. Enjoy!!